cornerscrews modified, powerboard layout, connectors modified

construction/cuts.scad

@@ -3,11 +3,17 @@ include<vars.scad>
 module cornerdrills() {
 
   translate([2.4,0.8,0]) {
-    cylinder(d=0.6,h=40, $fn=10);
+    cylinder(d=1.2,h=4, $fn=10);
+  }
+  translate([2.4,0.8,10]) {
+    cylinder(d=0.6,h=20, $fn=10);
   }
 
   translate([0.8,2.4,0]) {
-    cylinder(d=0.6,h=40, $fn=10);
+    cylinder(d=0.6,h=4, $fn=10);
+  }
+  translate([0.8,2.4,10]) {
+    cylinder(d=1.2,h=20, $fn=10);
   }
 
 }

construction/full.scad

@@ -9,7 +9,6 @@ translate([0,0,2]) euroboxlid(30,40);
 translate([0,0,-7]) {
   difference() {
     eurobox(30,40,7,handle=false);
-    cuts();
   }
 }
 translate([0,0,6.3]) {
@@ -21,11 +20,11 @@ translate([0,0,6.3]) {
   pipes(22);
 }
 
-#translate([0,0,6.3+21.3+4]) {
+translate([0,0,6.3+21.3/* +4 */]) {
   difference() {
     eurobox(30,40,22,handle=true);
     drills(30,40,22);
-  }
-  screws(30,40,22);
-  pipes(22);
+}
+screws(30,40,22);
+pipes(22);
 }

construction/screws.scad

 
 module screw6x50() {
-  color("#ccc") translate([0,0,-0.3]) {
+  color("#ccc") translate([0,0,0]) {
     cylinder(d=0.58,h=5, $fn=10);
-    translate([0,0,-0.3]) {
-      cylinder(d=1,h=0.3,$fn=6);
+    translate([0,0,-screwhead]) {
+      cylinder(d=1.2,h=screwhead,$fn=6);
     }
   }
 }
 
+module nut() {
+  color("#aaa") cylinder(d=1.2,h=nutheight,$fn=6);
+}
+
 module shim() {
-  color("#eee") cylinder(d=1.3,h=0.1);
+  color("#eee") cylinder(d=shimdiameter,h=shimheight);
 }
 
-module nut() {
-  color("#aaa") cylinder(d=1,h=0.3,$fn=6);
+module shimSpring(locked) {
+  if ( locked == 1 ) {
+    color("#0f0") cylinder(d=shimdiameter,h=locked+0.5);
+  } else {
+    color("#f00") cylinder(d=shimdiameter,h=locked+0.5);
+  }
 }
+module removableshimblock() {
+  /* shimblockHeight; */
+  /* color("#eee") cylinder(d=1.3,h=0.1); */
+}
+
+
+module cornerscrew( z, upside=false ) {
+
+  translate([0,0,0]) screw6x50();
+  shim();
+
+  if ( upside == true ) {
+    translate([ 0, 0, shimheight + strength ]) shim();
+    /************            GRATE             ************/
+    translate([ 0, 0, shimheight + strength + shimheight ]) nut();
+    translate([ 0, 0, shimheight + strength + shimheight + 1.26]) nut();
+    translate([ 0, 0, shimheight + strength + shimheight + 1.26 + nutheight]) shim();
+    /************            NEXT BOX             ************/
+    translate([ 0, 0, shimheight + strength + shimheight + 1.26 + nutheight + shimheight+2*strength + 0.1 + shimblockHeight ]) nut();
+    translate([ 0, 0, shimheight + strength + shimheight + 1.26 + nutheight + shimheight+2*strength + 0.1 + shimblockHeight + nutheight]) nut();
+  } else {
+    translate([ 0, 0, shimheight +strength]) nut();
+    /************            NEXT BOX             ************/
+    translate([ 0, 0, shimheight + strength*2 + 0.1 + shimblockHeight ]) nut();
+    /************            GRATE             ************/
+    translate([ 0, 0, shimheight + 2.6 + shimblockHeight ]) rotate([0,0,rands(0,90,1)[0]]) nut();
+    translate([ 0, 0, shimheight + 2.6 + shimblockHeight + nutheight]) rotate([0,0,rands(0,90,1)[0]])nut();
+
+    /* #translate([ 0, 0, 0.4 + shimheight + strength + locked + 1]) nut(); */
+  /* translate([ 0, 0, 0.70 + shimheight + strength +locked + 1]) shim(); */
+
+
+  /*   translate([ 0, 0, 0.70 + strength+0.2 ]) shim(); */
+  
+  /*   /\* translate([ 0, 0, 0.4 + shimblockHeight ]) nut(); *\/ */
+  /*   /\* translate([ 0, 0, 2.71 + shimblockHeight ]) nut(); *\/ */
+
+  /*   translate([ 0, 0, 0.70 + strength*2 +0.1 +0.2 ]) shim(); */
+  /*   translate([ 0, 0, -0.30 + strength*2 + 0.1 + 1.3+locked ]) nut(); */
+  /*   /\*   translate([ 0, 0, 2 ]) shim(); *\/ */
+  /*   /\*   translate([ 0, 0, 1.7 ]) nut(); *\/ */
+  }
+
+
+
 
-module cornerscrew(z) {
-  translate([0,0,2]) shim();
-  translate([0,0,1.7]) nut();
-  translate([0,0,-0.30]) shim();
-  translate([0,0,-0.30+strength+0.1]) shim();
-  translate([0,0,-0.30+strength+0.2]) nut();
-  screw6x50();
 }
 
 module cornerscrews(z) {
 
   translate([2.4
              , 0.8
-             , z - 2.36
+             , z - 2.66
              ])
-    cornerscrew(z);
+  cornerscrew(z,upside=true);
 
   translate([0.8
              , 2.4
-             , z - 2.36
+             , recess + strength + shimheight
              ])
-    cornerscrew(z);
+    rotate([180,0,0]) {
+    cornerscrew(z,upside=false);
+  }
 }
 
 

construction/vars.scad

@@ -16,3 +16,8 @@ gxYPos = 0.7;
 offset = gratesize+roundborderInner;
 base = recess-(roundborderInner+strength);
 
+screwhead = 0.4;
+nutheight = 0.5;
+shimblockHeight = 1;
+shimheight = 0.14;
+shimdiameter = 1.2;